Advanced Combustion Via Microgravity
Experiments (ACME)
ACME is now under development with a set of five independent
experiments which are each focused on advancing combustion
technology through fundamental research. Four of the
current ACME experiments are specifically directed at addressing
energy and environmental concerns, while the fifth experiment
addresses fire prevention, especially for spacecraft. The
overall goals are to improve our understanding of materials
flammability, combustion at fuel lean conditions where both
optimum performance and low emissions can be achieved, flame
stability and extinction limits, soot control and reduction,
oxygen-enriched combustion which could enable practical carbon
sequestration, and the use of electric fields for combustion
control.
With the exception of the Burning Rate Emulator (BRE) experiment
discussed immediately below, the general goal of the current
ACME experiments is to gain fundamental understanding that
can enable improved efficiency and reduced emissions in practical
combustion processes on Earth, for example through the development
and verification of models for chemical kinetics and transport
processes in computational simulations. In addition
to enhanced performance, improved modeling capability can
lead to reductions in the time and cost for combustor design. In
summary, microgravity investigations of non-premixed flames
could lead to eco-friendly combustion systems providing our
nation with green power for the future.
Burning Rate Emulator
(BRE)
Image
of a normal-gravity flame ext- ending from a flat
burner facing downward at an angle. In this conceptual
test, a liquid fuel is being burned with a porous
wicking burner.
Unlike the other current ACME experiments, the Burning
Rate Emulator (BRE) experiment is focused on fire prevention,
especially in spacecraft. Specifically, BRE’s
objective is to improve our fundamental understanding
of materials flammability, such as ignition and extinction
behavior, and assess the relevance of existing flammability
test methods for low and partial-gravity environments. The
burning of solid and liquid fuels will be simulated by
using a flat porous burner fed with gaseous fuel. The
fuel flow rate will be controlled based on the measured
heat flux (at the burner) and surface temperature, mimicking
the dependence of condensed-phase fuel vaporization on
thermal feedback. A small number of gaseous fuels
will be used to simulate the burning of fuels such as
paper, plastic, and alcohol by matching properties such
as the surface temperature and smoke production.
BRE Aircraft Rig Video
Initial Drop Tower Tests
of the BRE Aircraft Rig
April 18, 2012: This video shows the initial
drop tower tests of the BRE Aircraft Rig. The
rig has been designed and built to test the Burning
Rate Emulator experiment concept, one of five major
experiments that are planned for the Advanced Combustion
via Microgravity Experiments (ACME) suite of investigations
to be conducted on the International Space Station
in 2016 and 2017. BRE will study and characterize
ignition and flammability of solid spacecraft materials
using a gaseous analog. In the video, the BRE
rig is burning ethanol. The flame is allowed
to burn for a few seconds in 1-g and then it is dropped
in a drop tower which provides reduced gravity. The
drop start is clearly evident as the flame shape
changes. The flame leans to one side (perhaps
residual air flow from the retraction of the igniter)
and flashes a couple times. There are some
particle tracers which seem to indicate the general
flow direction from right to left. The flame
goes out at impact. The rig will next be loaded
into a modified Boeing 727-200 aircraft in late April
2012 for extended parabolic flights that will provide
longer periods of reduced gravity, up to approximately
20 seconds.
Coflow Laminar Diffusion Flame (CLD Flame)
Image of a lifted flame
of 50% propylene in a coflow of air (at ambient pressure)
from an ex-ploratory test conducted on the International
Space Station in 2009 as part of the Smoke Point
In Coflow Experiment (SPICE).
Research, especially including that already conducted in
microgravity, has revealed that our current predictive
ability is significantly lacking for flames at the extremes
of fuel dilution, namely for sooty pure-fuel flames and
dilute flames that are near extinction. The general
goal of the Coflow Laminar Diffusion Flame (CLD Flame)
experiment is to extend the range of flame conditions that
can be accurately predicted by developing and experimentally
verifying chemical kinetic and soot formation submodels. The
dependence of normal coflow flames on injection velocity
and fuel dilution will be carefully examined for flames
at both very dilute and highly sooting conditions. Measurements
will be made of the structure of diluted methane and ethylene
flames in an air coflow. Lifted flames will be used
as the basis for the research to avoid flame dependence
on heat loss to the burner. The results of this experiment
will be directly applicable to practical combustion issues
such as turbulent combustion, ignition, flame stability,
and more.
Electric-Field Effects on Laminar
Diffusion Flames (E-FIELD Flames)
Image of a gas-jet diffusion
flame (in air at ambient pressure) from a test conducted
in NASA's 2.2 Second Drop Tower. The flame is being
forced downward by the electric field between the
burner and an electrode mesh, which is at +2 kilovolts
and is down-stream of the burner.
Electric fields can strongly influence flames because
of its effect on the ions present as a result of the
combustion reactions. The direct ion transport
and the induced ion wind can modify the flame shape,
alter the soot or flammability limits, direct heat transfer,
and reduce pollutant emission. The purpose
of the Electric-Field Effects on Laminar Diffusion Flames
(E-FIELD Flames) experiment is to gain an improved understanding
of flame ion production and investigate how the ions
can be used to control non-premixed flames. Outside
reviewers recently concluded that the experiment “… will
contribute to our critical understanding to our knowledge
of combustion processes in the presence of electric fields.” The
experiment will be conducted with a normal coflow flame
(as in the CLD Flame experiment) or perhaps with a simple
gas-jet flame, where there is no surrounding coflow. An
electric field will be generated by creating a high voltage
(up to 10 kV) differential between the burner and a flat
circular mesh suspended above (i.e., downstream of) the
burner. Measurements, as a function of field strength
and fuel dilution, will be made of the ion current through
the flame and the flame’s response time to electric
forcing.
Flame Design
Image
of a spherical diffusion flame on a porous burner
(which is also visible) at the end of a test conducted
in NASA's
2.2 Second Drop Tower. From the burner, there was
1.51 mg/s of 100% ethylene flowing into air at atmospheric
pressure.
The primary goal of the Flame Design experiment is to
improve our understanding of soot inception and control
in order to enable the optimization of oxygen enriched
combustion and the “design” of non-premixed
flames that are both robust and soot free. An outside
review panel recently declared that Flame Design “… could
lead to greatly improved burner designs that are efficient
and less polluting than current designs." Flame
Design will investigate the soot inception and extinction
limits of spherical microgravity flames, created in the
same manner as for the s-Flame experiment. Tests
will be conducted with various concentrations of both
the injected fuel (i.e., ethylene or methane) and the
oxygen enriched atmosphere in order to determine the
role of the flame structure on soot inception. The
effect of the flow direction on soot formation will be
assessed with an inverse spherical flame unless such
testing is not approved by the Payload Safety Review
Panel (PSRP). If inverse spherical flame testing
is not allowed, the plan is to use a coflow burner, conducting
both normal and inverse flame tests. In the case
of the inverse flames, the oxygen/inert mixture is injected
from a central tube, while the fuel is ejected from a
surrounding annulus. The Flame Design experiment
will explore whether the stoichiometric mixture fraction
can characterize soot and flammability limits for non-premixed
flames like the equivalence ratio serves as an indicator
of those limits for premixed flames.
Structure and Response of Spherical Diffusion
Flames (s-Flame)
Image of a partially-premixed
spher-ical flame on a porous burner (which is also
visible). The microgravity test was conducted in
a NASA drop facility. The gas issuing from the burner
was 25% propane, 2% oxygen, 49% argon, and 24% nitrogen.
The purpose of the Spherical Flame (s-Flame) experiment
is to advance our ability to predict the structure and
dynamics, including extinction, of both soot-free and sooty
flames. The spherical flame, which is only possible
in microgravity, will be created through use of a porous
spherical burner from which a fuel/inert gas mixture will
issue into the CIR chamber. Flames will be ignited
at non-steady conditions and allowed to transition naturally
toward extinction. Tests will be conducted with various
inert diluents, in both the fuel and chamber atmosphere. The
fuel gases include hydrogen and methane for soot-free flames,
and ethylene for sooty flames. One experiment objective
is to identify the extinction limits for both radiative
and convective extinction (i.e., at high and low system
Damkohler numbers, respectively). Another objective
is to determine the existence, onset, and nature of pulsating
instabilities that have been theoretically predicted to
occur in such flames with fuel/diluent mixtures that are
above a critical Lewis number.
ACME Status
February 2013 – Preparations are underway to conduct
evaluation tests for the Burning Rate Emulator (BRE)
experiment in NASA Glenn’s Zero
Gravity Research Facility using a prototype burner
developed by the University of Maryland investigators,
Profs. Jim
Quintiere and Peter
Sunderland. This follows forty exploratory
tests that were conducted with a similar gas-fueled
burner in November 2012 in NASA Glenn’s 2.2
Second Drop Tower. In each drop facility,
apparent weightlessness is momentarily achieved by
letting the self-contained experiment freely fall down
a vertical shaft. The November tests were conducted
in ambient air and sometimes revealed lifting phenomena
and possible tip quenching when the fuel was methane
or diluted methane. Meanwhile, the ethylene flames
remained robust throughout the 2.2-second test duration. The “cup” burner
used in the November tests was equipped with a heater,
where its use had a significant effect on the ethylene
flame as can be seen in the sample images below.
October 2012 – Detailed design is underway,
where ACME passed an interim design review in June. A successful
Science Concept Review was held for the Burning Rate Emulator
(BRE) experiment in August, where the external reviewers concluded
that BRE “may offer critical guidance in flammability assessment
in space vehicles.” The Requirements Definition Review for
BRE and the Critical Design Review for ACME are planned for June
and November 2013, respectively. The extra reviews are necessary
for BRE because it wasn’t originally an ACME experiment and its
design isn’t yet fully specified. It is currently expected
that ACME will begin testing on ISS in 2016.
April 2012 – Tests were recently completed on
the International Space Station for the Structure & Liftoff
In Combustion Experiment (SLICE)
which is a precursor to ACME’s Coflow Laminar Diffusion
Flame (CLD Flame) experiment. The SLICE results
will enable refinement of the CLD Flame test matrix and
operating procedures so as to maximize its scientific
outcome. You can learn more about SLICE at its
Facebook page.
January 2012 – A fifth experiment was
added to the ACME project, Burning Rate Emulator (BRE),
where the investigators are Profs. J.G. Quintiere and
P.B. Sunderland of the University of Maryland. BRE’s
objective is to improve our fundamental understanding
of materials flammability and assess the relevance of
existing flammability test methods for low and partial-gravity
environments. The burning of solid and liquid fuels
will be simulated using a flat porous burner, where the
flow rate of gaseous fuel will be controlled based on
the thermal feedback to the burner.
January 2011 - The Advanced Combustion
via Microgravity Experiments (ACME) Preliminary Design
Review (PDR) was held on January 28, 2011. The
Project team demonstrated that the preliminary design
meets all system requirements with acceptable risk and
within cost and schedule constraints. The review
board has recommended that the project proceed with detailed
design.
May 2010 - The Advanced Combustion
via Microgravity Experiments (ACME) Requirements Definition
Review (RDR) was held for two days, May 10-11, 2010 The
Science Requirements Document (SRD) was signed by all
parties except for one PI who had to leave early before
the signature page was prepared.
August 2009 - The ACME project is conducting
drop tower testing at the Glenn Research Center’s 2.2
second drop tower with the ACME E-Fields rig. The
drop tower tests are focusing on the high voltage field
effects on flames, these tests were conducted during
the month of July 2009 by the project scientist and summer
intern.
Objective
Modular apparatus designed for gaseous
fuel investigations to study:
combustion structure and stability near
flammability limits,
soot inception, surface growth, and oxidation
processes,
emission reduction through nitrogen exchange,
combustion stability enhancements via
an electric field.
Relevance/Impact
Verified computational models that will
enable the design of high efficiency, low emission combustors
operating at near-limit conditions.
Reduced design costs due to improved capabilities
to numerically simulate combustion processes.
Efficient soot control strategies for
industrial applications.
Development Approach
Flight design leverages off previous flight
design heritage.
Multi-user, re-usable apparatus minimizing
up-mass/volume, costs, and crew involvement.
Four flame designs to be studied
by ACME
Combustion Integrated Rack
(CIR)
Project Management:
Structure and
Response of Spherical Diffusion Flames (s-Flame)
Principal Investigaotor: Prof. C.
K. Law, Princeton University
Co-Investigators: Prof. Stephen Tse,
Rutgers U. Dr. Kurt Sacksteder, NASA GRC
Flame Design
Principal Investigaotor: Prof. Richard Axelbaum,
Washington University, St. Louis
Co-Investigators: Prof. Beei-Huan Chao,
U. Hawaii
Prof. Peter Sunderland, U. Maryland
Dr. David Urban, NASA GRC
Coflow Laminar Diffusion Flame (CLD Flame)
Principal Investigaotor: Prof. Marshall Long, Yale
University
Co-Investigators: Prof. Mitchell Smooke,
Yale University
Electric-Field Effects on Laminar Diffusion
Flames (E-FIELD Flames)
Principal Investigaotor: Prof. Derek
Dunn-Rankin, UC Urvine
Co-Investigators: Prof. Felix Weinberg,
Imperial College, London
Dr. Zeng-Guang Yuan, NCSER/GRC
Burning Rate Emulator (BRE)
Principal Investigator: Prof. James Quintiere,
U. Maryland
Co-Investigator: Prof. Peter Sunderland, U. Maryland