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Announcement Background
The Ares I Crew Launch Vehicle

 
ARES LogoGlenn Research Center’s Roles and Responsibilities

Overview

NASA’s Glenn Research Center is leading several major activities in support of the Ares I Crew Launch Vehicle Project. Within the Constellation Program, Ares I is the vehicle that launches the crew aboard Orion to low Earth orbit (LEO) on its journey to the International Space Station, the Moon, and eventually Mars.

Glenn and other NASA centers are supporting Marshall Space Flight Center in their management and development of the Ares I launch vehicle. Glenn is contributing their skills and competencies in space flight systems, electrical power, actuation systems, and launch vehicles to design and test elements of the next launch vehicle.

Ares I is a two-stage launch vehicle. The first stage is a five-segment solid rocket booster, which propels the entire vehicle (including Orion) off the launch pad to high altitude. The second stage, referred to as the upper stage, carries Orion from high altitude to LEO. The upper stage is a hydrogen/oxygen stage propelled by a single J–2X engine.

The Ares team at Glenn is responsible for supporting integrated vehicle analysis, the design and development of several upper-stage systems, and thermal vacuum testing of the upper stage J–2X engine. They are also building and testing hardware components in support of the first Ares test flight—Ares I–X.

Vehicle Integration

Vehicle integration for Ares I involves establishing the overall design requirements and evaluating the performance of all the components of the vehicle working together. Elements of performance include the ability of the vehicle to carry its load, reach its maximum velocity, and maintain stability during flight. The overall structural dynamics, including the environmental impact on crew members, must also be analyzed. In this area, Glenn is providing integrated and independent analysis of vehicle trajectory, vehicle control stability, vehicle dynamics, vehicle sizing, and reliability.

Upper Stage System Design and Development

In support of the Ares I upper stage, Glenn is designing and developing the following systems:

  • Thrust vector control (TVC) system consisting of power and actuation components that control the main engine’s direction and thrust to steer the vehicle in the right direction
  • Avionics
    – Electrical power system that provides all the electrical power for the upper stage throughout the entire mission
    – Development flight instrumentation (DFI) package consisting of instrumentation to be flown on initial development flights to acquire flight data to help validate the vehicle’s performance
    – Advanced, miniature leak detection sensors and a sensor data qualification system
  • Structures and Thermal

Compartment purge and hazardous gas leak detection system

Thermal/Vacuum Testing of J–2X Engine

As part of the J–2X engine test program, Glenn’s Plum Brook Station B–2 facility will be modified to meet engine qualification requirements and used to perform thermal/vacuum testing.

Plum Brook’s unique capability to hot fire test an engine at simulated altitude temperatures and pressures will help validate the J–2X engine’s ability to perform in space.

Ares I–X Flight Test

Scheduled for 2009, Ares I–X is planned to be the first test flight of the Ares I vehicle. The test flight objectives are focused on first-stage flight dynamics, controllability, and separation of the first and upper stages. The Ares I–X flight will consist of a functional booster stage and an upper stage mass simulator, which has the same mass as the actual upper stage. By flying the vehicle through the first stage, the test flight will also verify the performance and dynamics of the shuttle’s solid rocket booster in “single stick” arrangement. (The usual shuttle configuration is two rocket boosters with one external fuel tank.)

In supporting this test flight, Glenn is responsible for the design, fabrication, and testing of various components of the upper stage mass simulator, spacecraft adapter, service module, and interstage (the lower part of the upper stage that separates from the booster). This flight hardware will be built in-house and tested at Glenn facilities. Read more...


J-2x
Upper stage J-2x engine
J-2X Engine
J-2X Engine
 
TVC system
Upper stage TVC system
power unit
Electrical power system power distribution unit
engine testing
J-2x engine testing in B-2 Test Facility at Plum Brook Station
test facility
Test Facility at PlumBrook Station
 

 


 

 

Contact at NASA Glenn Research Center
Space Flight Systems Directorate / Launch Systems Project Office
Chief, Launch Systems Projects Office: Scott R. Graham
216-977-7123
Deputy Chief, Launch Systems Projects Office: John M. Koudelka
216-433-2852

   
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Ares I Crew Launch Vehicle
Ares I crew launch vehicle

 

 

 

 

 

 

 

 

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